PCV replacement - using #1-18882

Written By: Kathy
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Difficulty

Moderate

Steps

5

Time Required

00:30:00

Sections

1

Flags

0

Introduction

This is a how-to guide for replacement of 1-18882 Hyplex Prime PCV Assembly from Accustream.

Tools

No tools specified.

Parts

  1. Refer to original equipment manufacturer's safety and maintenance instructions. Failure to do so could result in injury or death.

    • Refer to original equipment manufacturer's safety and maintenance instructions. Failure to do so could result in injury or death.

    • Always remove all stored energy and lock out equipment before beginning any work.

  2. Disconnect air line from actuator Disconnect PCV drain line

    • Disconnect air line from actuator

    • Disconnect PCV drain line

  3. Remove high-pressure tube from manifold using a 13/16" open end wrench

    • Remove high-pressure tube from manifold using a 13/16" open end wrench

    • Disconnect the three high-pressure tubes from the manifold using 13/16" open end wrench while supporting the manifold

  4. With manifold removed from pump, place manifold in a heavy bench vise Remove the PCV body using a 1-1/4" (32 mm) wrench Remove the PCV body using a 1-1/4" (32 mm) wrench

    • With manifold removed from pump, place manifold in a heavy bench vise

    • Remove the PCV body using a 1-1/4" (32 mm) wrench

  5. Apply blue lubricant to threads and both faces of the PCV adapter Install new PCV Ring onto new PCV Seat, and insert PCV Poppet into seat. Insert PCV assembly into PCV body Thread manifold onto PCV Adapter. Torque to 190 ft-lb (258 N-m)

    • Apply blue lubricant to threads and both faces of the PCV adapter

    • Install new PCV Ring onto new PCV Seat, and insert PCV Poppet into seat. Insert PCV assembly into PCV body

    • Thread manifold onto PCV Adapter. Torque to 190 ft-lb (258 N-m)

Finish Line

Author

Kathy

Member since: 05/14/2019

3 Guides authored

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