Introduction
Hypertherm is in no way affiliated with the above mentioned manufacturer.
Tools
No tools specified.
Parts
- Repair Kit #12339
- High-Pressure Seal W/O-ring #12142 (included in kit)
- Packing Follower #12135 (included in kit)
- Dynamic Seal Back-up #12139 (included in kit)
- SL5, High-Pressure Cylinder #12342
- SL5, High-Pressure Cylinder Liner #12565
- High-Vacuum Grease #11447 (included in kit)
- Blue Goop #11111
- Isopropyl Alcohol
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Remove the old components from the plunger end of the high-pressure cylinder with the proper tooling.
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Remove the cylinder liner.
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Clean the high-pressure cylinder threads of all Blue Goop with isopropyl alcohol or a similar cleaning agent.
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Inspect the inside of the high-pressure cylinder. If scratches/galling have occurred, use Scotch Brite or similar abrasive pad to each end of the high-pressure cylinder to remove blemishes.
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Repeat the process (if needed) with 1500 grit abrasive to polish the inside of the bore.
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Apply high vacuum grease to the O-ring.
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Slide the O-ring onto the groove of the high-pressure seal.
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Put the high-pressure seal into the high-pressure cylinder.
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Put the dynamic seal back-up behind the high-pressure seal.
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Put the brass packing follower into the high-pressure cylinder, behind the dynamic seal back-up.
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Apply Blue Goop to the threads of the high-pressure cylinder.
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Reassemble the high-pressure cylinder into the intensifier assembly.
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