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Image 1/3: Unthread the outlet body from the check valve body. Image 2/3: Remove the [http://www.accustream.com/all-products/11228.html|outlet poppet] and the [http://www.accustream.com/all-products/11234.html|poppet spring] from the outlet body. Image 3/3: Remove the [http://www.accustream.com/all-products/11228.html|outlet poppet] and the [http://www.accustream.com/all-products/11234.html|poppet spring] from the outlet body.

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Image 1/3: Unthread the end cap from the intensifier. Image 2/3: Remove the check valve body from the high-pressure cylinder. Image 3/3: Remove the check valve body from the high-pressure cylinder.
  • Loosen the end cap from the high-pressure cylinder with a spanner wrench.

  • Unthread the end cap from the intensifier.

  • Remove the check valve body from the high-pressure cylinder.

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Image 1/3: Loosen the [http://www.accustream.com/all-products/11233.html|retaining screw] from check valve body using 5/16" and 1-1/4" wrench. Image 2/3: Unthread the retaining screw from the check valve body. Image 3/3: Unthread the retaining screw from the check valve body.
  • Remove the insert from the check valve body.

  • Loosen the retaining screw from check valve body using 5/16" and 1-1/4" wrench.

  • Unthread the retaining screw from the check valve body.

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Image 1/3: Remove the [http://www.accustream.com/all-products/11229.html|inlet poppet] from  the check valve body. Image 2/3: Remove the outer O-ring from the check valve body. Image 3/3: Remove the outer O-ring from the check valve body.
  • Remove the inlet poppet housing from the top of the check valve body.

  • Remove the inlet poppet from the check valve body.

  • Remove the outer O-ring from the check valve body.

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Image 1/3: Thoroughly clean the interior/exterior of the check valve body. Image 2/3: Make sure there are no scratches/galling and replace if necessary. Image 3/3: Make sure there are no scratches/galling and replace if necessary.
  • Remove the inner O-ring from the check valve body.

  • Thoroughly clean the interior/exterior of the check valve body.

  • Make sure there are no scratches/galling and replace if necessary.

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Image 1/3: Put the inlet poppet from the kit with the larger surface down on top of the check valve body over the non-threaded hole. Image 2/3: Put the inlet poppet housing over the inlet poppet on top of the check valve body. Image 3/3: Put the inlet poppet housing over the inlet poppet on top of the check valve body.
  • Clean the outlet body threads of all Blue Goop.

  • Put the inlet poppet from the kit with the larger surface down on top of the check valve body over the non-threaded hole.

  • Put the inlet poppet housing over the inlet poppet on top of the check valve body.

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Image 1/3: Put the retaining screw through the inlet poppet housing into the top of the check valve body. Image 2/3: Thread in the retaining screw to the check valve body. Image 3/3: Thread in the retaining screw to the check valve body.
  • Apply blue loctite 242 to the first two threads of the retaining screw.

  • Put the retaining screw through the inlet poppet housing into the top of the check valve body.

  • Thread in the retaining screw to the check valve body.

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Image 1/3: Lubricate both the O-rings from the kit with an O-ring lube. Image 2/3: Slide on the first O-ring to the inner groove of the check valve body. Image 3/3: Slide on the first O-ring to the inner groove of the check valve body.
  • Tighten the retaining screw into the check valve body using a 5/16" and 1-1/4" wrench.

  • Lubricate both the O-rings from the kit with an O-ring lube.

  • Slide on the first O-ring to the inner groove of the check valve body.

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Image 1/3: Apply a light coat of Blue Goop around the outer face of the check valve body. Image 2/3: Proceed with the installation of the check valve body into the intensifier. Image 3/3: Proceed with the installation of the check valve body into the intensifier.
  • Slide the second O-ring to the outer groove of the check valve body.

  • Apply a light coat of Blue Goop around the outer face of the check valve body.

  • Proceed with the installation of the check valve body into the intensifier.

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Image 1/3: Hand tighten the end cap on to the high-pressure cylinder. Image 2/3: Apply Blue Goop to the outlet body threads. Image 3/3: Put the poppet spring onto the larger end of the outlet poppet.
  • Thread the end cap onto the high-pressure cylinder.

    • Hand tighten the end cap on to the high-pressure cylinder.

  • Apply Blue Goop to the outlet body threads.

  • Put the poppet spring onto the larger end of the outlet poppet.

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Image 1/3: Apply Blue Goop to all surfaces of the insert. Image 2/3: Put the insert, with the rounded side first, into the bottom of the check valve body. Image 3/3: Put the insert, with the rounded side first, into the bottom of the check valve body.
  • Put the outlet poppet and the poppet spring with the spring first into the outlet body.

  • Apply Blue Goop to all surfaces of the insert.

  • Put the insert, with the rounded side first, into the bottom of the check valve body.

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Image 1/3: Tighten the outlet body into the check valve body using two 1-1/4" wrenches. Image 2/3: Connect the high and low-pressure water connections and continue the cutting process. Image 3/3: Connect the high and low-pressure water connections and continue the cutting process.
  • Thread the outlet body into the bottom of the check valve body.

  • Tighten the outlet body into the check valve body using two 1-1/4" wrenches.

  • Connect the high and low-pressure water connections and continue the cutting process.

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Finish Line

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Adam Dumas

Member since: 05/20/2013

36 Guides authored

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